Mesh Deck Welding Machine

The machine uses full Intermediate Frequency DC welding machine, ensuring high welding strength, no detachment or wire dropping, and each weld point can withstand a pull force of up to 100 kg, with a smooth surface finish and no obvious burrs. The mesh deck is divided into three layers, and the wire mesh is formed by crossing and overlapping longitudinal and transverse wires, which are automatically trimmed and folded. The finished wire mesh and stiffener are stacked and welded together then.

Wire Mesh Grid Tolerance ≦±0.5mm

Support Position Tolerance ≦±1mm

Diagonal Tolerance ≦±2mm

Outer Dimension Tolerance ≦±1mm

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Email:info@corpgz.com

MAIN PARTS

Mesh Deck Welding Machine consists of Longitudinal Wire Placement and Position System, IF DC Wire Mesh Welding Device, Wire Mesh Transporting and Positioning System, Ends Trimming Device, Double Sides Bending Device, Wire Mesh Feeding and Position System, Wire Mesh Pulling and Rotational System, Stiffener Transporting Device, Stiffener and Wire Mesh Welding Device, Automatic Stacking System and PLC Control System etc.

FLOW CHART

Workflow

Longitudinal Wire Feeding

Wire Mesh Welding

Ends Trimming

Double Sides Bending

Wire Mesh Rotational and Transporting

Stiffener Transporting

Stiffener and Wire Mesh welding

Automatic Stacking

FEATURE

 High Quality This system uses full Intermediate Frequency DC welding machine, ensuring high welding strength, no detachment or wire dropping, and each weld point can withstand a pull force of up to 100 kg, with a smooth surface finish and no obvious burrs.

 Fully Automatically The mesh deck is divided into three layers, and the wire mesh is formed by crossing and overlapping longitudinal and transverse wires, which are automatically trimmed and folded. The finished wire mesh and stiffener are stacked and welded together then.

 High Accuracy This system uses full servo positioning, pneumatic clamping, etc. The wire mesh grid tolerance is ≦±0.5mm. The wire mesh outer dimension tolerance is ≦±1mm, the wire mesh diagonal tolerance is ≦±2mm, and the support position tolerance is ≦±1mm.

 Production Speed It takes about 30 seconds to weld one mesh deck automatically from wire to deck. and the time for placing the reinforcing supports varies depending on the operator's proficiency.

TECHNICAL PARAMETERS

No.	Item	Unit	Parameters
1	Grid Tolerance	mm	≦±0.5mm
2	Position Tolerance	mm	≦±1mm
3	Diagonal Tolerance	mm	≦±2mm
4	Outer Dimension Tolerance	mm	≦±1mm
5	Welding Speed	PCS/min	About 2PCS/min
6	Loading Capacity	KGS	100kgs per welding spot.
7	Wire Length Range	mm	800mm--2000mm
8	Longitudinal wire	mm	Ø4mm-Ø6mm
9	Air supply	Mpa	7Mpa
10	Power Supply	V	380V(±10%)，50HZ, 3Ph
11	CE Certificate Approved		YES