U Channel Roll Forming Machine

U Channel Roll Forming Machine was delivered out on November 15th, 2016. This machine has the functions of uncoiling, leveling, shearing butt welding, roll forming, cutting, stacking and so on. It can produce U profiles with 240 heights, 130 bottom width, 3-6mm thickness. It only takes 3 minutes to adjust the different heights and widths. The servo flying cutter realizes the cutting without waste and speed-reducing in China firstly.

Line Speed: 20m/min

Yield Strength: ≤345Mpa

Roller Material: SKD11

Thickness Range: 3.0 to 6.0mm

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Email:info@corpgz.com

MAIN PARTS

The machine consists of Coiler car, Hydraulic Decoiler, Feeding & Guiding Device, Leveling Device, Punching & stamping & shearing Device, Lifting Stacker, Ran-out Table, Hydraulic Station, PLC Control System. Each part adopts famous and stable components, each component uses high quality material, assorted machine, hydraulic system and electrical control system use advanced and reliable brand. Each unit of production line is running reliable, long use and convenient operation and maintenance can be insured.

FLOW CHART

Workflow

Un-Coiler

Feeding and Guiding

Leveling

Punching & Stamping & Cutting

Roll Forming

Quick change cassettes

Lifting Stacking

Ran-out

FEATURES

WIDTH ADJUSTING

The servo motor drives the archway sliding along the main axis through the guide rail to adjust the distance on both sides, adjusting the different width.

FORMING CRAFT

The forming craft is designed by trained and experienced professional technician, with Germany import COPRA software design, verify and FEA analysis.

FORMING ROLLER

The forming roller adopts combinatorial structure, speed difference and roll forming resistance is small, can make sure the precision and stability.

ROLLER SHAFT

The roller shaft adopts well carbon steel and tempering and hardening process to make sure profile precision, CNC precision machining processing.

parameter

No.	Item		Unit	Parameters
1	Suitable material	Type		Q345B
		Strength	MPa	≤345Mpa
		Thickness	mm	3.0mm—6.0mm
		Coil internal diameter	mm	508mm
		Coil weight	T	18T
2	Specification		mm	490-650mm
3	Line speed		m/min	12 to 20m/min
4	Roller material			D2 quenching treatment
5	Roller driven type			External chain transmission
6	Operating system			Windows2000
7	Total motor power		KW	About 183KW
8	Electric control system			PLC automatic control system
9	Sizes of the whole machine		m	44.6m×5.6m×3.2m